Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination

Autores
Schuster, Jonathan Maximiliano; Vera, Maria Laura; Schvezov, Carlos Enrique; Rosenberger, Mario Roberto
Año de publicación
2026
Idioma
inglés
Tipo de recurso
artículo
Estado
versión publicada
Descripción
This study investigates the wear behavior of crystalline TiO₂ coatings on Ti-6Al-4V substrates: a sol-gel only film (TSS; thickness 90 nm) and a combined anodic-oxidation and sol-gel system (TASS; thickness 600 nm). Wear tests employed reciprocating ball-on-flat apparatus with a conical diamond counterface (hemispherical tip radius 10 µm) to replicate prosthetic-valve leaflet motion under dry, unlubricated conditions at service-like or higher sliding speeds and contact pressures (∼10 000 MPa). Tests were run at loads of 39, 78, 117 and 156 mN for 1–4 min. Wear scars and debris were examined qualitatively, while wear volume, wear rate and wear factor were quantified with statistical analysis and uncertainty propagation. At the lowest loads (39 and 78 mN), both TSS and TASS outperformed the bare Ti-6Al-4V, exhibiting significantly lower wear volumes. At 117 mN, TSS exhibited the highest wear volumes—attributed to abrasive TiO₂ debris—whereas TASS remained comparable to the bare alloy; at 156 mN, TASS maintained lower wear than TSS and matched the substrate. Coatings that did not fail—i.e., did not expose the Ti-6Al-4V surface—showed wear factors of 2x10^-4 to 3x10^-4 mm3 N⁻¹ m⁻¹, consistent with literature. Wear-rate maps, created separately for bare Ti-6Al-4V, TSS and TASS by fitting wear rate versus load and time, illustrate each system’s load-time response and reveal that TASS extends the low-wear regime relative to TSS. These maps offer a predictive framework for optimizing coating design in durable biomedical devices.
Fil: Schuster, Jonathan Maximiliano. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina
Fil: Vera, Maria Laura. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina
Fil: Schvezov, Carlos Enrique. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina
Fil: Rosenberger, Mario Roberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina
Materia
TITANIUM DIOXIDE FILMS
RUTILE
ANATASE
WEAR MAPS
RUTILE
ANATASE
Nivel de accesibilidad
acceso abierto
Condiciones de uso
https://creativecommons.org/licenses/by/2.5/ar/
Repositorio
CONICET Digital (CONICET)
Institución
Consejo Nacional de Investigaciones Científicas y Técnicas
OAI Identificador
oai:ri.conicet.gov.ar:11336/286348

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network_name_str CONICET Digital (CONICET)
spelling Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combinationSchuster, Jonathan MaximilianoVera, Maria LauraSchvezov, Carlos EnriqueRosenberger, Mario RobertoTITANIUM DIOXIDE FILMSRUTILEANATASEWEAR MAPSRUTILEANATASEhttps://purl.org/becyt/ford/2.5https://purl.org/becyt/ford/2This study investigates the wear behavior of crystalline TiO₂ coatings on Ti-6Al-4V substrates: a sol-gel only film (TSS; thickness 90 nm) and a combined anodic-oxidation and sol-gel system (TASS; thickness 600 nm). Wear tests employed reciprocating ball-on-flat apparatus with a conical diamond counterface (hemispherical tip radius 10 µm) to replicate prosthetic-valve leaflet motion under dry, unlubricated conditions at service-like or higher sliding speeds and contact pressures (∼10 000 MPa). Tests were run at loads of 39, 78, 117 and 156 mN for 1–4 min. Wear scars and debris were examined qualitatively, while wear volume, wear rate and wear factor were quantified with statistical analysis and uncertainty propagation. At the lowest loads (39 and 78 mN), both TSS and TASS outperformed the bare Ti-6Al-4V, exhibiting significantly lower wear volumes. At 117 mN, TSS exhibited the highest wear volumes—attributed to abrasive TiO₂ debris—whereas TASS remained comparable to the bare alloy; at 156 mN, TASS maintained lower wear than TSS and matched the substrate. Coatings that did not fail—i.e., did not expose the Ti-6Al-4V surface—showed wear factors of 2x10^-4 to 3x10^-4 mm3 N⁻¹ m⁻¹, consistent with literature. Wear-rate maps, created separately for bare Ti-6Al-4V, TSS and TASS by fitting wear rate versus load and time, illustrate each system’s load-time response and reveal that TASS extends the low-wear regime relative to TSS. These maps offer a predictive framework for optimizing coating design in durable biomedical devices.Fil: Schuster, Jonathan Maximiliano. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; ArgentinaFil: Vera, Maria Laura. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; ArgentinaFil: Schvezov, Carlos Enrique. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; ArgentinaFil: Rosenberger, Mario Roberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; ArgentinaElsevier2026-04info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttp://purl.org/coar/resource_type/c_6501info:ar-repo/semantics/articuloapplication/pdfapplication/pdfapplication/pdfapplication/pdfhttp://hdl.handle.net/11336/286348Schuster, Jonathan Maximiliano; Vera, Maria Laura; Schvezov, Carlos Enrique; Rosenberger, Mario Roberto; Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination; Elsevier; Next Materials; 11; 4-2026; 1-152949-8228CONICET DigitalCONICETenginfo:eu-repo/semantics/altIdentifier/url/https://linkinghub.elsevier.com/retrieve/pii/S2949822826000262info:eu-repo/semantics/altIdentifier/doi/10.1016/j.nxmate.2026.101609info:eu-repo/semantics/openAccesshttps://creativecommons.org/licenses/by/2.5/ar/reponame:CONICET Digital (CONICET)instname:Consejo Nacional de Investigaciones Científicas y Técnicas2026-08-25T14:37:45Zoai:ri.conicet.gov.ar:11336/286348instacron:CONICETInstitucionalhttp://ri.conicet.gov.ar/Organismo científico-tecnológicoNo correspondehttp://ri.conicet.gov.ar/oai/requestdasensio@conicet.gov.ar; lcarlino@conicet.gov.arArgentinaNo correspondeNo correspondeNo correspondeopendoar:34982026-08-25 14:37:45.691CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicasfalse
dc.title.none.fl_str_mv Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination
title Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination
spellingShingle Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination
Schuster, Jonathan Maximiliano
TITANIUM DIOXIDE FILMS
RUTILE
ANATASE
WEAR MAPS
RUTILE
ANATASE
title_short Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination
title_full Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination
title_fullStr Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination
title_full_unstemmed Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination
title_sort Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination
dc.creator.none.fl_str_mv Schuster, Jonathan Maximiliano
Vera, Maria Laura
Schvezov, Carlos Enrique
Rosenberger, Mario Roberto
author Schuster, Jonathan Maximiliano
author_facet Schuster, Jonathan Maximiliano
Vera, Maria Laura
Schvezov, Carlos Enrique
Rosenberger, Mario Roberto
author_role author
author2 Vera, Maria Laura
Schvezov, Carlos Enrique
Rosenberger, Mario Roberto
author2_role author
author
author
dc.subject.none.fl_str_mv TITANIUM DIOXIDE FILMS
RUTILE
ANATASE
WEAR MAPS
RUTILE
ANATASE
topic TITANIUM DIOXIDE FILMS
RUTILE
ANATASE
WEAR MAPS
RUTILE
ANATASE
purl_subject.fl_str_mv https://purl.org/becyt/ford/2.5
https://purl.org/becyt/ford/2
dc.description.none.fl_txt_mv This study investigates the wear behavior of crystalline TiO₂ coatings on Ti-6Al-4V substrates: a sol-gel only film (TSS; thickness 90 nm) and a combined anodic-oxidation and sol-gel system (TASS; thickness 600 nm). Wear tests employed reciprocating ball-on-flat apparatus with a conical diamond counterface (hemispherical tip radius 10 µm) to replicate prosthetic-valve leaflet motion under dry, unlubricated conditions at service-like or higher sliding speeds and contact pressures (∼10 000 MPa). Tests were run at loads of 39, 78, 117 and 156 mN for 1–4 min. Wear scars and debris were examined qualitatively, while wear volume, wear rate and wear factor were quantified with statistical analysis and uncertainty propagation. At the lowest loads (39 and 78 mN), both TSS and TASS outperformed the bare Ti-6Al-4V, exhibiting significantly lower wear volumes. At 117 mN, TSS exhibited the highest wear volumes—attributed to abrasive TiO₂ debris—whereas TASS remained comparable to the bare alloy; at 156 mN, TASS maintained lower wear than TSS and matched the substrate. Coatings that did not fail—i.e., did not expose the Ti-6Al-4V surface—showed wear factors of 2x10^-4 to 3x10^-4 mm3 N⁻¹ m⁻¹, consistent with literature. Wear-rate maps, created separately for bare Ti-6Al-4V, TSS and TASS by fitting wear rate versus load and time, illustrate each system’s load-time response and reveal that TASS extends the low-wear regime relative to TSS. These maps offer a predictive framework for optimizing coating design in durable biomedical devices.
Fil: Schuster, Jonathan Maximiliano. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina
Fil: Vera, Maria Laura. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina
Fil: Schvezov, Carlos Enrique. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina
Fil: Rosenberger, Mario Roberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Nordeste. Instituto de Materiales de Misiones. Universidad Nacional de Misiones. Facultad de Ciencias Exactas Químicas y Naturales. Instituto de Materiales de Misiones; Argentina
description This study investigates the wear behavior of crystalline TiO₂ coatings on Ti-6Al-4V substrates: a sol-gel only film (TSS; thickness 90 nm) and a combined anodic-oxidation and sol-gel system (TASS; thickness 600 nm). Wear tests employed reciprocating ball-on-flat apparatus with a conical diamond counterface (hemispherical tip radius 10 µm) to replicate prosthetic-valve leaflet motion under dry, unlubricated conditions at service-like or higher sliding speeds and contact pressures (∼10 000 MPa). Tests were run at loads of 39, 78, 117 and 156 mN for 1–4 min. Wear scars and debris were examined qualitatively, while wear volume, wear rate and wear factor were quantified with statistical analysis and uncertainty propagation. At the lowest loads (39 and 78 mN), both TSS and TASS outperformed the bare Ti-6Al-4V, exhibiting significantly lower wear volumes. At 117 mN, TSS exhibited the highest wear volumes—attributed to abrasive TiO₂ debris—whereas TASS remained comparable to the bare alloy; at 156 mN, TASS maintained lower wear than TSS and matched the substrate. Coatings that did not fail—i.e., did not expose the Ti-6Al-4V surface—showed wear factors of 2x10^-4 to 3x10^-4 mm3 N⁻¹ m⁻¹, consistent with literature. Wear-rate maps, created separately for bare Ti-6Al-4V, TSS and TASS by fitting wear rate versus load and time, illustrate each system’s load-time response and reveal that TASS extends the low-wear regime relative to TSS. These maps offer a predictive framework for optimizing coating design in durable biomedical devices.
publishDate 2026
dc.date.none.fl_str_mv 2026-04
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
http://purl.org/coar/resource_type/c_6501
info:ar-repo/semantics/articulo
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/11336/286348
Schuster, Jonathan Maximiliano; Vera, Maria Laura; Schvezov, Carlos Enrique; Rosenberger, Mario Roberto; Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination; Elsevier; Next Materials; 11; 4-2026; 1-15
2949-8228
CONICET Digital
CONICET
url http://hdl.handle.net/11336/286348
identifier_str_mv Schuster, Jonathan Maximiliano; Vera, Maria Laura; Schvezov, Carlos Enrique; Rosenberger, Mario Roberto; Wear resistance of smooth TiO2 coating obtained by anodic oxidation and sol-gel dip-coating combination; Elsevier; Next Materials; 11; 4-2026; 1-15
2949-8228
CONICET Digital
CONICET
dc.language.none.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv info:eu-repo/semantics/altIdentifier/url/https://linkinghub.elsevier.com/retrieve/pii/S2949822826000262
info:eu-repo/semantics/altIdentifier/doi/10.1016/j.nxmate.2026.101609
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
https://creativecommons.org/licenses/by/2.5/ar/
eu_rights_str_mv openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by/2.5/ar/
dc.format.none.fl_str_mv application/pdf
application/pdf
application/pdf
application/pdf
dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:CONICET Digital (CONICET)
instname:Consejo Nacional de Investigaciones Científicas y Técnicas
reponame_str CONICET Digital (CONICET)
collection CONICET Digital (CONICET)
instname_str Consejo Nacional de Investigaciones Científicas y Técnicas
repository.name.fl_str_mv CONICET Digital (CONICET) - Consejo Nacional de Investigaciones Científicas y Técnicas
repository.mail.fl_str_mv dasensio@conicet.gov.ar; lcarlino@conicet.gov.ar
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